
product description
product overview
The laser remanufacturing equipment for mining machinery launched by Wuhan Dazu Jinshikai Laser System Co., Ltd. uses laser as a heat source and places selected coating materials on the melted substrate using different feeding methods. After laser irradiation, it is made to match the surface of the substratethin layerSimultaneously melting and rapidly solidifying to form a surface coating with extremely low dilution and metallurgical bonding with the substrate material, thereby significantly improving the wear resistance, corrosion resistance, heat resistance, oxidation resistance, and electrical properties of the substrate material surface.
Compared with welding, spraying, electroplating, and vapor deposition, laser cladding has the characteristics of low dilution, high tissue density, good adhesion between the coating and the substrate, suitable for multiple cladding materials, and large variations in particle size and content.
Product Features
ØThe energy density of the laser beam is high, the heating speed is fast, the thermal impact on the substrate is small, and the deformation of the workpiece is small
ØBy controlling the input energy of the laser, the dilution of the substrate material on the cladding material can be controlled to a very low level, thereby maintaining the excellent performance of the originally selected cladding material while ensuring metallurgical bonding between the cladding layer and the substrate
ØBy mixing different alloy powders for composition design, a completely dense metallurgical bonding coating can be obtained
ØCapable of selective melting and low material consumption
ØDue to rapid heating and cooling, the microstructure of the laser cladding layer is uniform and dense, with few microscopic defects, and its performance is superior to other processes
ØBelonging to contactless processing, convenient for automation
ØThe power, position, and shape of the laser beam can be precisely controlled, making it easy to achieve selective or even micro area melting, with minimal thermal impact on the substrate
ØThe dilution of the cladding layer is small, which can ensure the mechanical properties of the material
performance index
laser device |
TFL-6K/10K laser and semiconductor laser can be matched |
Light guiding system |
Flight optical path, optical path diameter of φ 70 |
Manual swing optical head, rotation angle±60°MANUAL | |
numerical control machine | |
Main body stroke of machine tool |
X x Y x Z=2000mm x 600mm x 350mm |
X、Y、ZThree-axis walking speed |
0-5000mm/min |
positioning accuracy |
±0.1mm/300mm |
repeatability |
±0.05mm |
Horizontal rotary table | |
Maximum diameter of chuck |
Φ320, Center height 500mm |
Headboard box rotation speed |
0.5~15rpm |
Workbench size |
3860mm x 1450mm x280mm |
Horizontal rotary table load-bearing capacity |
5 tons |
One set of center frame |
Supporting diameter of φ 100~φ 350 |
maximum length of workpiece |
2500mm |
Maximum diameter of workpiece |
Φ800 |
Workpiece weight |
5T |
control system |
Siemens808DCommunication servo system |